3-pergala pişesaziya nehêle ya polyurethane, firotin û makînekirinê

sponge makîna înfîlîzkirinê

Quick Details


Machine system:Pouring,dosing,mixing and casting

Typical Mateirals system: TDI+MOCA/MDI+MOCA/Prepolymer + MOCA/E-300

Applications: Pu rods, pu sheets,pu rollers, pu parts for industry and so on

Detailed Product Description


EA series 2-component elastomer casting machine, dosing machine, mixing machine

1. Summary:

Our pu casting injeciton machine is that our company follows the international advanced technological products, imports the main machine parts from foreign countries and famous brands. Hence, technical and safety performance of the equipment has reached the advanced level of the same product of the same period abroad.

This machine is used for producing casting polyurethane elastomer product which use MOCA and other material as chain extender, such as gluing roller, pad, rollers for elevator use and highly rigid products and can compose pre-polymer and vacuum defoaming in this machine.

Different PU rubbers can be switched instantaneously to produce CPU of different materials.

2. Main parameters and descriptions for the equipment

2.1 Type: PU CASTING MACHINE WITH MULTI-COMPONENT (option)

2.2 Suitable foaming system: Pu elastomer products

2.3 . Viscocity(cps):

A(POLYOL or pre-polymer):~4000mpa.s(45℃-100℃)

B(MOCA):10~1000 mpa.s (130℃)

2.4 Pouring output: 2-10 kg/min (100:14) , total 5scales for options

Mixing ratio range adjustable: 100:6~100:20There are some weight differences when the density of the raw material and the mixing ratio of the raw material are different.

Option:Another component can be added for pigment or agent usage.

3.Techincal description:

3.1 Tanks(A,B, Tank)

Material of Tank: Stainless steel AISI 304

With heating jacket

Max capacity: A220L B60L

Useful capacity: A160L, B45L

Heating system:Oil recirculation

Temperature check: PT100 sensor.

Max Temp: 130℃

Tolerance on the temperature holding: Within +/- 1.5°C

Mixer: Stainless steel material ,anchor type

Mixing speed: Adjusted according to different raw material

Inspection window: Glass window in the tank body

 

Option: Electrical inductor

Auxiliary System:

Vacuum system

Nitrogen filling system

Vacuum meter

Raw material filling system

Raw material vacuum absorb system

Raw material unloading system


3.2 Pipe

Material: PTFE reinforced stainless steel with mesh

Heating system: OIL heating

Max working pressure: 20 bar
Max Temp: 130℃

Tolerance on the temperature holding: Within +/- 1°

These high flexibility insulation pipe can ensure the consistency of temperature in the whole pipeline.

3.3Metering system(A,B, components)

Metering pump: Gear pump from German

Delivery capacity of Metering pump: A 40cc/r, B 6cc/r

Filters: Highly filtering surface Stainless steel 304.

Motor:Converter in accordance with tachometer and motor to control the flow speed.

ALL the metering system and fliters keep under the tank and within the heating

The measurement system and filter in ovens, insulation material below. This design method can be pressurized tank in the wrong circumstances, to maintai

3.4 Mixing head

Material: High strength alloy

Speed: 0.0 to 6500 rpm.
Heating: Independent electrical heating Mixing by mixed-head match with the motor

Temperature check: Thermal sensor.

Tolerance on the temperature maintenance: +/- 1°C

Motor: Electric motors, controlled by a frequency convertor.

Our uniquely mixing head design has the following features: It can guarantee the accuracy of speed, and at a very low speed of the mixed quality of raw materials; so that the prepolymer does not cause pressure damage to properties.

Made of special alloy mechanical seal system made the mixing head also could work in the high anti-pressure, while ensuring the reliability of mixed system.

Unique design of the mixing chamber can be cleaned to ensure easy-to-use and thoroughness.

3.4.1 Injectors for A,B,

Material: high strength alloy

Injection system: injection pressure independent of each other

The heating system: independent electrical heating

Temperature measurement system: PT100 thermal sensor

Temperature error: control +/- 1°C

Each injection pressure control is independent of each other, can be adjust alone pressure casting and recycling pressure. The loop injection pressure will be tested by the head of sensor, and with pressure adjusting device. This control method can avoid every time before pouring out some materials must be mixed and the uneven.

4.Option: Auxiliary Metering and injection system: for color, foaming agent and additive agent and so on

Pump: Gear Pump

Metering accuracy: 0.3%.

Flow range: 0.006-0.06L/min

Metering accuracy : 0.3%.

Pressure check: Pressure transducer.

Tank capacity: 0.6L/2L

Motor: Electric managed by an inverter.

Injectors: Single for each auxiliary with independently adjustable injection pressure.

4. Cleaning system

Tank:20L Stainless steel

Control of Liquid :Visual glass window

Low position warning electronic equipment (OPTION)

Injector: Inject raw material to mixing head directly

The running speed and circulation of cleaning solution,air,mixing head are are independent control system,this can make them aximum cleaning effect.

In order to the maximize reduce consumption of cleaning, settings of each component can be pre-cleaning procedures. The casting machine Settings when suddenly loses power in the artificial emergency cleaning device. Cleaning solution should use non-flammable solvents, such as:DBEMC

leaning procedures. The casting machine Settings when suddenly loses power in the artificial emergency cleaning device. Cleaning solution should use non-flammable solvents, such as:DBEMC.

5. 3-component Polyurethane Low pressure machine,Foaming and pouring machineElectric Board and software

Electronic display design according to the EC criteria.

Software: The software system can control the machine to work and in the standby machine control.

Data in the user interface through the following procedures:

* Working state real After all the machine on real-time parameters can be displayed on the interface, such as temperature, pressure, pumping and mixing speed, security levels, alarm conditions and other procedures set by the parameters must be displayed.

* Formula design program

The major setting and save the formula interface ( depth, temperature, pressure, etc). For each formula can be set and save 20 subroutine, these subroutines can cast the first one near the selector out directly.

* Calibration interface

This interface is mainly used to automatically correct out of three different charge, by a balancer to determine quality.

The software also include some other systems, such as casting machine maintenance control, work time, data statistics and alarm records. Computer softw

6.Machine Size

Height: 1,600mm

Length: 2000mm

Width: 2,200mm

Length of injection handle: 1,300mm

Weight: 1,500kgs

7.Installation terms:

Vacuum pump: 40m3/h

Compressed air: Dry air 5/7 bars

Flow capacity: > 5 Nm3/hour

Power: 220V/380V – 50 Hz (3P+N+T)

Installation environment: No install in the workshop of any explosion